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TruPunch 5000

TRUMATIC_5000 img_spacer The fastest and most productive punching machine in the world

The TruPunch 5000 provides impressive proof that punching technology is a whole lot more than just a known and time-proven technology. In particular, its high productivity makes this machine an interesting alternative to laser cutting machines.


 Application  Punching and forming
 Category  High-End machine
 Working range  - 2535 mm x 1280 mm or
 - 3000 mm x 1650 mm
 Tools, Linear magazine  - 18 tools with 3 clamps
 - 21 tools with 4 clamps
 Max. sheet thickness  8 mm
 Automation  From semi-automatic loading to fully-automatic
 manufacturing cell



It is the high acceleration rates of the TruPunch 5000 that make it so exceptionally productive. This has been partially achieved by integrating weight-reduced components and through the use of newly-designed drives, water-cooled for the first time ever. The Y axis features a gantry drive, i.e. it has two separate motors that are synchronized without mechanical connection via the control. This concepts enables extremely high acceleration rates to be attained even in the Y axis:

• X axis acceleration over 2g
• Y axis over 1g

TC_5000_R img_spacer Forming at close to punching speed

The TruPunch 5000 punches at a hit rate of up to 1,200 strokes/min or up to 2,800 strokes/min when marking. At the same time, the acceleration rate and the speed of C axis rotation have increased significantly; this, in turn, enables contouring and tapping at high speed.

• Hit rate: 1200 strokes per minute, 2800 when marking
• Rotation: The C axis rotates at 350 RPM
• High-speed forming: Variable forming height makes for short stroke lengths, forming almost at punching speed

TC_5000_R img_spacer Innovative tool technology

The punch, stripper and die are monitored by sensors during tool change, thereby ensuring process reliability.

• TRUMPF Multibend: Produce right-angled bends on outer and inner edges up to 25 mm
• TRUMPF Multishear: By using this tool, it is virtually impossible to differentiate between a punched and a lasered edge
• Roller technology: Enables roller shearing, roller beading, roller offsetting and roller pinching
• Fast tool change: Less than 3 seconds for single tools and a mere 0.7 seconds within a Multitool

In addition to this, the optional brush tables help to meet the increasing demands for low-scratch parts fabrication.

TC_5000_R2 img_spacer Automation - tailored for high productivity

Thanks to its modular automation concept, the TC 5000 R can be expanded into a system for fully automated operation, with every finished part being removed automatically.

Online Help - E-shop for ordering spare parts

The open control system of the machine guarantees easy operation. The Online Help answers questions as they arise, the diagnostic concept registers faults and displays possible solutions in plain language. Teleservice via the built-in modem is a matter of course.

For the customer's convenience, an E-Shop is available for spare parts orders. The parts can be ordered both from the machine control or from a PC with Internet connection.

 Technical Data:

   TruPunch 5000
 Working area  2535 x 1280 mm  3000 x 1650 mm
 Max. sheet thickness  8 mm  8 mm
 Max. punching force  220 kN  220 kN
 Max. stroke rate when punching
 (E=1 mm)
 1200 1/min  1000 1/min
 Max. stroke rate marking  approx. 2800 1/min  approx. 2800 1/min
 Tools, linear magazine  18 tools with 3 clamps  21 tools with 4 clamps
 Programmable part chute
 Max. part size
 500 x 500 mm  500 x 500 mm
 Space requirements  approx. 6760 x 6100 mm  approx. 7600 x 7000 mm


 
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