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TruLaser Cell Series 1000

Expert for strips, tubes and profiles

The TruLaser Cell 1100 is a flexible beam guidance system that you can integrate easily into your production line. It is specially designed for the endless welding of any seam geometry on strips, tubes and profiles, as well as welding of rotationally symmetrical parts. You have a lot of freedom when it comes to the material. With the laser welding system you can weld steel, stainless steel, aluminium and even non-ferrous metals, from a tenth of a millimetre up to several millimetres thick. The flexibility, quality and reliability are increased through the wide range of welding optics with linear or swivel axes, as well as sensor systems for seam detection and tracking (e.g. SeamLine or SeamLine Pro). Depending on the application and material, either CO2 or solid-state lasers from TRUMPF are used.

Flexible structure

Configure the machine that optimally adapts to you and your requirements.

Increase profitability

State-of-the-art beam sources and sensor systems reduce operating costs and increase the speed.

Simple control

The integrated operating panel ensures intuitive operation of your TruLaser Cell Series 1000.

Variable beam guidance system

The stroke of the linear axis, the working height and the traverse paths adapt to your line.

Perfect interaction

Welding optics with linear or swivel axes and sensor systems are the perfect addition to the machine.
SKU: TruCell1000 Categories: ,

Description

TruLaser Cell 1100 Basic Edition

The TruLaser Cell 1100 Basic Edition is an entry-level machine that impresses with its simple operation, low investment costs and high welding speeds. With minimal costs per welded metre, the TruLaser Cell 1100 Basic Edition offers you laser tube welding that is even more cost-effective.

TruLaser Cell 1100 PC

The TruLaser Cell 1100 PC offers a long axis for welding profiles in various angle positions. The TruFlow CO2 laser is securely integrated in the housing.

TruLaser Cell 1100 with dual head system

The TruLaser Cell Series 1000 is individually customisable – regardless of the traverse path of the linear axes, working height or travel range. The beam sources used are CO2 lasers from the TruFlow product group and solid-state lasers from the TruDisk and TruDiode product groups. The beam can be positioned parallel or vertical to the processing direction on a case-by-case basis. The application can be optimised with further adjustment axes of the optics.

TruLaser Cell 1100 T and TruLaser Cell 1100 T-fibre

The TruLaser Cell 1100 T and TruLaser Cell 1100 T-fibre are suitable for tubes and right-angled profiles. It welds centred or vertical seams. If the installation surface on the roll forming system is limited, the TruFlow CO2 laser can be placed on a separate sub-frame.

TruLaser Cell 1100 PWT for rotationally symmetrical components

The TruLaser Cell 1100 is a flexible beam guidance system that can even perform welding jobs on rotationally symmetrical parts. Variable adjustment and swivel axes offer ideal options for optimal accessibility to the workpiece.

TruLaser Cell 1100 (CO2-Laser) TruLaser Cell 1100
AXIS TRAVEL RANGE
X AXIS TRAVEL RANGE 300/500 mm 300/500 mm
Z AXIS TRAVEL RANGE 300/500 mm 300/500 mm
B AXIS TRAVEL RANGE ± 100 ° ± 100 °
Q AXIS TRAVEL RANGE (WELDING GAP POSITION CORRECTION) ± 25 mm ± 25 mm
MAXIMUM AXIS SPEEDS
MAXIMUM AXIS SPEED, AXIALLY PARALLEL IN X 30 m/min 30 m/min
MAXIMUM AXIS SPEED, AXIALLY PARALLEL IN Z 30 m/min 30 m/min
MAXIMUM AXIS SPEED OF Q AXIS (WELDING GAP POSITION CORRECTION) 3 m/min 3 m/min
MAXIMUM AXIS ACCELERATIONS
MAXIMUM AXIS ACCELERATION, AXIALLY PARALLEL IN X 1.5 m/s2 1.5 m/s2
MAXIMUM AXIS ACCELERATION, AXIALLY PARALLEL IN Z 1.5 m/s2 1.5 m/s2
MAXIMUM AXIS ACCELERATION OF B AXIS 1.5 rad/s2 1.5 rad/s2
POSITIONING ACCURACY
POSITIONING ACCURACY OF LINEAR AXES (X, Z) 0.1 mm 0.1 mm
POSITIONING ACCURACY OF ROTARY AXES (B) 0.015 ° 0.015 °
LASER
MAXIMUM LASER POWER 3200 W – 15000 W 2000 W – 8000 W
AVAILABLE LASERS TruFlow TruDiode, TruDisk

 

 

TRUMPF TRS rotation welding optics

The TRS mirror focusing optics have a clear aperture of 50 mm, as well as a special swivel axis in order to align the laser beam at a defined angle in relation to the workpiece. The optics feature welding nozzles to the coaxial and lateral gas supply. The focal lengths of the focusing mirror range from f = 100 mm to f = 300 mm.

TRUMPF TLS linear welding optics

The TLS mirror focusing optics have a clear aperture of 50 mm, as well as a special linear axis in order to define the position of the laser beam on the workpiece. The optics feature welding nozzles to the coaxial and lateral gas supply. The focal lengths of the focusing mirror range from f = 100 mm to f = 300 mm.

BEO D70

Large working distances with small focal diameters – the BEO D70.

SeamLine Pro

SeamLine Pro is a comprehensive process sensor system for high-precision seam control, ensuring reliable endless welding of tubes and profiles.

SeamLine

SeamLine takes care of seam position control for TRUMPF laser systems. The system reliably detects gaps or edges with an alternating incident light and light section procedure.