TruLaser Cell 3000

Highly productive and versatile 5-axis laser machine

With the compact and high-precision 5-axis laser machine TruLaser Cell 3000 you can weld and cut in two or three dimensions. In addition, the 3D laser machine is also suitable for laser metal deposition (LMD). From prototypes to large-scale series production with extensive automation, this multi-talented machine displays its superiority across the board. This applies particularly to cost-effective laser processing of small to medium-sized components with top quality.

Process flexibility

Welding, cutting and LMD through simple and fast process adapter changes

Simple to automate

For higher quantities the machine can be automated very simply in line with the customer’s specific requirements.

Individual fixture technology

Tailor-made fixture concepts with sophisticated clamping systems and sensor systems from a single source.

Modular construction

Easy to retrofit or upgrade with a large number of options and processing optics.

High-precision

The repetition accuracy of up to < 5 µm sets new standards.

Work area for flexible use

Use the full work area for large installations and comprehensive automation systems.

SKU: TruCell3000 Categories: Trumpf, TruWeld

Description

Extremely user-friendly and ergonomic to use

You can operate the TruLaser Cell 3000 intuitively and easily with the interface developed by TRUMPF on the basis of the Siemens 840D solutionline. During cutting, you can use the cutting parameters already stored on the control system and optimised by TRUMPF for the most common laser types, material types and material thicknesses.

Highly dynamic motion unit

The machine is equipped with highly dynamic linear direct drives. These enable fast and precise positioning and operate almost entirely wear-free. Another advantage is that with the boom construction with up to four axes (X, Y, Z and B axis) directly in the beam, you can very easily automate the laser machine for high quantities.

FocusLine Professional variable zoom optics

The TruLaser Cell 3000 has a unique optics system for automatic adjustment of the focal diameter and focal position. There is no need to change the optics. Depending on the processing task – deep welding, heat conduction welding, cutting thick and thin sheets, or LMD – it is possible to implement variable, program-controlled aspect ratios.

Measurement system for ultimate accuracy

The direct, absolute measurement system with glass scale performs the positioning measurements for the X/Y axis. For the Z axis, the measurement system with rotor position sensor is integrated in the motor. Additional evaluation of the axis position is performed by absolute encoders. No reference run is necessary when starting up the control.

Simple to automate

In two-station operation with a rotational changer you can produce and set up at the same time. This is particularly recommended for high quantities. In addition, a single loading and unloading position facilitates component handling. On request, robots can even take care of the loading and unloading of your parts. Side accessibility to the TruLaser Cell 3000 is excellent. This also enables smooth integration of the machine in complete production lines, including linear transfer and workpiece exchange systems.

Technical Specifications

AXIS TRAVEL RANGE
X AXIS TRAVEL RANGE	800 mm
Y AXIS TRAVEL RANGE	600 mm
Z AXIS TRAVEL RANGE	400 mm
B AXIS TRAVEL RANGE	± 135 °
MAXIMUM AXIS SPEEDS
MAXIMUM AXIS SPEED, AXIALLY PARALLEL IN X	50 m/min
MAXIMUM AXIS SPEED, AXIALLY PARALLEL IN Y	50 m/min
MAXIMUM AXIS SPEED, AXIALLY PARALLEL IN Z	50 m/min
MAXIMUM AXIS SPEED, SIMULTANEOUS	85 m/min
MAXIMUM AXIS SPEED OF B AXIS	120 1/min
MAXIMUM AXIS ACCELERATIONS
MAXIMUM AXIS ACCELERATION, AXIALLY PARALLEL IN X	10 m/s2
MAXIMUM AXIS ACCELERATION, AXIALLY PARALLEL IN Y	10 m/s2
MAXIMUM AXIS ACCELERATION, AXIALLY PARALLEL IN Z	10 m/s2
MAXIMUM AXIS ACCELERATION, SIMULTANEOUS	17 m/s2
MAXIMUM AXIS ACCELERATION OF B AXIS	130 rad/s2
POSITIONING ACCURACY
POSITIONING ACCURACY OF LINEAR AXES (X, Y, Z)	0.015 mm
POSITIONING ACCURACY OF ROTARY AXES (B)	0.02 °
LASER
MAXIMUM LASER POWER	8000 W
AVAILABLE LASERS	TruDiode, TruDisk, TruFiber, TruMicro (fibre-led), TruPulse

Options

Rotational changer

The rotational changer enables loading and unloading parallel to production at quantities above 100,000 pieces/a. The resulting two-station operation leads to high-yielding production. cycle times are shortened and non-productive times are reduced.

VisionLine

The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximised process reliability, increased quality for your components, and savings in terms of time and costs.

Additional workpiece axis W1

With the additional workpiece axis (positioning axis in Z direction, 300 mm stroke) you can also process large 3D components, which can be up to 250% larger. The maximum 3D component size is increased as a result to a diameter of 600 x 520 mm. This allows you to make the best possible use of the work area and provides maximum flexibility for your production.

Teach panel

With the ergonomic teach panel you can program quickly and intuitively directly on the workpiece. The axes are precisely actuated via the 6D mouse. In the process, the integrated display will visualise all pending actions for you, and due to the utility programs you can create the tool path safely and quickly. In the process, the integrated display will visualise all pending actions for you, and thanks to the utility programs you can create the tool path safely and quickly.

Variable clamping system

The variable clamping system of the TruLaser Cell 3000 allows you to take full advantage of all of the options of a unique and flexible workspace management system. The hole matrix system helps you to achieve reproducible fixture set ups. Not only can you easily adjust the working height to suit your own requirements and the processing task in hand, but for applications with large space requirements you can remove the clamping system quickly and easily.

Side lifting doors

For loading and unloading via the side you can equip the TruLaser Cell 3000 with automatic side lifting doors. This allows the unit to be connected to transfer systems or for components to be loaded via a robot. The short opening and closing times ensure that non-productive time is minimised, thus maximising productivity in automated working environments.

High Accuracy axis system

Thanks to a special measurement and compensation process in the axis system, the machine is capable of operating with the same accuracy as a measuring machine. This enables you to implement high-precision laser processing tasks. The repetition accuracy is below 5 µm.

Central Link

The Central Link is an interface package with which you can network your machinery and use Industry 4.0 applications. The communication standard OPC UA enables you to transport machine data, such as control variables, measured values or parameters, and to describe them in machine-readable form.